Evaluation of effect of ultrasound and transglutaminase enzyme treatments on yield,, physicochemical properties and microstructure of soy cheese

Document Type : Research Article

Authors

Agricultural Sciences and Natural Resources University of Khuzestan

Abstract

Soy cheese (Tofu) is a quasi-dairy product that is prepared by coagulants through coagulation of soymilk. The present study was conducted to investigate the effect of transglutaminase (TG) and ultrasound enzymatic treatments on the yield, physicochemical characteristics and microstructure of tofu. After soaking and grinding soybeans with water (1: 6 ratio), the mixture was sonicated (frequency of 37 KHz with power of 520 W and temperature of 40 °C) at three time levels (0, 15 and 30 minutes). TG treatment of soymilk was performed at three levels (0, 0.35 and 0.7 Unit/g soymilk protein). After Tofu preparation with calcium sulfate as coagulant, the effect of these treatments on the studied parameters were investigated during two months storage (0, 30 and 60 days) under refrigeration conditions. The results showed that with increasing enzyme concentration, moisture content and production yield of tofu meaningfully increased while protein and fat contents slightly changed (p>0.05). Increasing the ultrasound time also significantly increased moisture content and yield of cheese making while considerably reduced the protein and fat content of cheese analogues. Moreover, as the storage time had no effect on yield, pH and chemical components of samples (p>0.05). Evaluation of the color of the product with a colorimeter showed that with increasing enzyme concentration, the amount of lightness (L*) increased and redness (a*) decreased significantly while yellowness (b*) insignificantly changed. Also, with increasing the ultrasound period and storage time, the amount of redness (a*) and yellowness (b*) parameters increased and the lightness (L*) decreased significantly. Microstructure of soy cheeses showed that TG treatment contrarily caused a compact structure in protein matrix of tofu samples. The results of this study showed that by using 15 minute ultrasound time and 0.7 transglutaminase concentration (Unit/g soymilk protein), a tofu with the acceptable quality and noticeable yield could be produced.

Graphical Abstract

Evaluation of effect of ultrasound and transglutaminase enzyme treatments on yield,, physicochemical properties and microstructure of soy cheese

Highlights

 

  • Treatment of transglutaminase (TG) enzyme and ultrasound cussed a significant increase in moisture content and yield of tofu.
  • Treatment with TG (0.7 Unit/g soymilk protein) and ultrasound time (30 minutes) caused 13 and 20 percent increase in yield of tofu, respectively.
  • In contrast with enzyme concentration, as ultrasound period and storage time increased, the lightness (L*) significantly reduced.
  • TG contrarily to ultrasound treatment caused a compact structure in protein matrix of tofu samples.
  • The best soy cheese could be produced using 15 minute ultrasound time and 0.7 TG concentration (Unit/g protein).

Keywords

Main Subjects


[1] Jooyandeh, H. (2011). Soy Products as Healthy and Functional Foods. Middle East J. Sci. Res, 7(1), 71-80.
[2] Matthews, V. L., Synnove, F., Knutsen, W., Lawrence, B., & Gary, E. F. (2011). Soy milk and dairy consumption is independently associated with ultrasound attenuation of the heel bone among postmenopausal women: the Adventist Health Study. Nutr. Research, 31, 766-775.
[3] Ferragut, V., Cruz, N. S., Trujillo, A., Guamis, B., & Capellas, M. (2009). Physical characteristics during storage of soy yogurt made from ultra-high pressure homogenized soymilk. J. Food Eng., 92, 63-69.
[4] Morell, P., Hernando, I., lorcat, E. L., & Fiszman, S. (2015). Yogurts with an increased protein content and physically modified starch: rheological, structural, oral digestion and sensory properties related to enhanced satiating capacity. Food Res. Int., 70, 64-73.
[5] Sarani, R., Mohtadinia, J., & Asghari Jafarabadi, M. (2015). The Use Of The Withania Coagulans As A Coagulant In The Production Of Soya Cheese And The Effect Of Various Additives On The Sensory Properties. J. Food Res., 25(4), 677-687. [In Persian]
 [6] Guo, J., Yang, X. Q., He, X. T., Wu, N. N., Wang, J. M., Gu, W., & Zhang, Y. Y. (2012). Limited aggregation behavior of β-conglycinin and its terminating effect on glycinin aggregation during heating at pH 7.0. J. Agric. Food Chem., 60(14), 3782–3791.
[7] Avilés-Gaxiola, S., Chuck-Hernández, C., & Serna Saldivar, S. O. (2018). Inactivation methods of trypsin inhibitor in legumes: A review. J. Food Sci., 83(1), 17–29.
[8] Borhan, M. & Snyder, H. E. (1979). Lipoxygenase destruction in whole soybeans by combinations of heating and soaking in ethanol. J. Food Sci., 44(2), 586-590.
[9] Lim, B., Deman, J., Deman, L., & Buzzel, R. (2006). Yield and quality of tofu as affected by soybean and soymilk characteristics Calcium sulfate coagulant. J. Food Sci., 55, 1088-1092.
[10] Jooyandeh, H., Mortazavi S. A., Farhang P. & Samavati V. (2015). Physicochemical Properties of Set-Style Yoghurt as Effect by Microbial Transglutaminase and Milk Solids Contents. J. Appl. Environ. Biol. Sci., 4(11S), 59-67.
[11] Jooyandeh, H. (2022). Application of enzymes in dairy products. (1st ed.), Khuzestan Agricultural Sciences and Natural Resources University Press. [In Persian]
 [12] Kouravand, F., Jooyandeh, H., Barzegar, H. & Hojjati, M. (2018). Characterization of cross‐linked whey protein isolate‐based films containing Satureja khuzistanica Jamzad essential oil. J. Food Process. Preserv., 42(3), e13557, 1-10.
[13] Saeidi, Z., Nasehi, B., & Jooyandeh, H. (2018). Optimization of gluten-free cake formulation enriched with pomegranate seed powder and transglutaminase enzyme. J. Food Sci. Technol., 55(8), 3110–3118.
[14] Jooyandeh, H., Mahmoodi, R., Samavati, V., & Hojjati, M. (2015). Effect of cold enzymatic treatment of milk by transglutaminase on textural properties of yogurt. J. Food Sci. Technol. (Iran), 13(1), 91-99. [In Persian]
[15] Danesh, E., Goudarzi, M., & Jooyandeh, H. (2018). Transglutaminase-mediated incorporation of whey protein as fat replacer into the formulation of reduced-fat Iranian white cheese: physicochemical, rheological and microstructural characterization. J. Food Meas. Charact., 12(4), 2416-2425.
[16] Torabi, F., Jooyandeh, H., & Noshad, M. (2021). Evaluation of physicochemical, rheological, microstructural, and microbial characteristics of synbiotic ultrafiltrated white cheese treated with transglutaminase. J. Food Process. Preserv., 45, e15572, 1-11.
[17] Danesh, E., Goudarzi, M., & Jooyandeh, H. (2017). Effect of whey protein addition and transglutaminase treatment on the physical and sensory properties of reduced-fat ice cream. J. Dairy Sci., 100, 5206–5211.
[18] Beirami F., Hojjati M. & Jooyandeh H. (2021). The effect of microbial transglutaminase enzyme and Persian gum on the characteristics of traditional kefir drink. Int. Dairy J., 112, 1-13 (104843).
[19] Ababaf, Kh., Jooyandeh, H., & Nasehi, B. (2019). Effect of transglutaminase enzyme treatment on the physicochemical and microbial properties of synbiotic soy yogurt. J. Food Res., 30(3), 189-201. [In Persian]
[20] Jooyandeh, H. (2014). Production of soy cheese according to irannian preferences.  In: Proceeding of the 2nd Natl. Cong. Food Sci. & Technol. (pp. 1-6), 28-29 April, Gorgan, Iran. [In Persian]
 [21] Tang, C. H., Li, L., Wang, J. L., & Yang, X. Q. (2007). Formation and rheological properties of ‘cold-set’ tofu induced by microbial transglutaminase. LWT-Food Sci. Technol., 40(4), 579–586.
 [22] Zhu, J., Deng, H., Yang, A., Wu, Z., Li, X., Tong, P., & Chen, H. (2019). Effect of microbial transglutaminase cross-linking on the quality characteristics and potential allergenicity of tofu. Food Funct., 10(9), 5485–5497.
[23] Xing, G., Giosafatto, C. V. L., Rui, X., Dong, M., & Mariniello, L. (2019). Microbial transglutaminase-mediated polymerization in the presence of lactic acid bacteria affects antigenicity of soy protein component present in bio-tofu. J. Funct. Foods, 53, 292–298.
[24] Jooyandeh, H., & Habibi, A. (2019). Application of ultrasound in food industry. In: Proceeding of the 4th  Int. Conf. on Agr. Eng. Nat. Resour. Environ. (pp. 1-16), 11 Feb, Tehran, Iran. [In Persian]
 [25] Bermudez-Aguirre, D., Mawson, R., & Barbosa-Canovas, G. V. (2008). Microstructure of fat globules in whole milk after thermosonication treatment. J. Food Sci., 73(7), E325–E332.
[26] Telis-Romero, J., Váquiro, H. A., Bon, J., & Benedito, J. (2011). Ultrasonic assessment of fresh cheese composition. J. Food Eng., 103(2), 137–146.
[27] Körzendörfer, A., Schäfer, J., Hinrichs, J., & Nöbel, S. (2019). Power ultrasound as a tool to improve the processability of protein-enriched fermented milk gels for Greek yogurt manufacture. J. Dairy Sci., 102(9), 2826-7837.
[28] Bhardwaj, H., Bhagsari, A., Joshi, J., Rangappa, M., Sapra, V., & Rao, M. (1999). Yield and quality of soymilk and tofu made from soybean genotypes grown at four locations. Crop Sci., 39(2), 401–405.
[29] Kuo, F. J., Lien, Ch. Ch., Huang, Y. Y., & Ting, Ch. H. (2011). Use of Ultrasound for Measuring Tofu Texture. Eng. Agric. Environ. Food, 4(3), 83-89.
[30] Lin, H. F., Lu, C. P., Hsieh, J. F., & Kuo, M. I.. (2016). Effect of ultrasonic treatment on the rheological property and microstructure of tofu made from different soybean cultivars. Innov Food Sci Emerg Technol., 37, 98–105.
[31] Zhang, P., Hu, T., Feng, S., Xu, Q., Zheng, T., Zhou, M., et al. (2016). Effect of high intensity ultrasound on transglutaminasecatalyzed soy protein isolate cold set gel. Ultraso. Sonochem., 29, 380–387
[32] Kao, F. J., Su, N. W., & Lee, M. H. (2003). Effect of calcium sulfate concentration in soymilk on the microstructure of firm tofu and the protein constitutions in tofu whey. J. Agric. Food Chem., 51(21), 6211–6216.
[33] Liu, Z. S., Chang, S. K., Lio, T., & Tatsumi, E. (2004). Effect of selective thermal denaturation of soybean proteins on soymilk viscosity and tofu's physical properties. Food research international, 37, 815-822.
[341] AOAC. (2002). Official Methods of Analysis of AOAC International, 17th ed. AOAC International, Gaithersburg, MD.
[35] Torabi, F., Jooyandeh, H., Noshad, M., & Barzegar, B. (2019). Texture, color and total acceptance of synbiotic ultrafiltrated white cheese treated with microbial transglutaminase enzyme during storage period. J. Food Sci. Technol. (Iran), 17(98), 135-145. [In Persian]
 [36] Jooyandeh, H., Goudarzi, M., Rostamabadi, H., & Hojjati, M. (2017). Effect of Persian and almond gums as fat replacers on the physicochemical, rheological, and microstructural attributes of low- fat Iranian White cheese. Food Sci. Nutr., 5, 669-677.
[37] Fahmi, R., Khodaiyan, F., Pourahmad, R. & Emam-Djomeh, Z. (2011). Effect of ultrasound assisted extraction upon the protein content and rheological properties of the resultant soymilk. Adv. J. Food Sci. Technol. 3(4), 245-249.
[38] Fox, P. F., Cogan, T. M., Guinee, T. P., & McSweeney, P. L. H. (2017). Fundamentals of Cheese Science. (2nd eds.), Springer publication, USA.
[39] Zheng, L., Regenstein, J. M., Teng F., & Li, Y. (2020). Tofu products: A review of their raw materials, processing conditions, and packaging. Compr. Rev. Food Sci. Food Saf., 19, 3683–3714.
[40] Dickinson, E., & Yamamoto, Y. (1996). Rheology of milk protein gels and protein-stabilized emulsion gels cross-linked with transglutaminase. J. Agric. Food Chem., 44, 1371- 77.
[41] Cao, F. H., Li, X. J., Luo, S. Z., Mu, D. D., Zhong, X. Y., Jiang, S. T., et al. (2017). Effects of organic acid coagulants on the physical properties of and chemical interactions in tofu. LWT-Food Sci. Technol., 85, 58–65.
[42] Hosseini Bahri, S. M., & Esmaeilzadeh Kenari, R. (2018). The effects of ultrasound waves on yield, texture and some qualitative characteristics of cheese. Iran. Food Sci. Technol. Res. J., 14(3), 41-51.
[43] O’Sullivan, J., Park, M., & Beevers, J. (2016). The effect of ultrasound upon the physicochemical and emulsifying properties of wheat and soy protein isolates. J. Cereal Sci., 69, 77–84
[44] Danesh, E., Jooyandeh, H., & Goudarzi, M. (2017). Improving the rheological properties of low-fat Iranian UF-Feta cheese by incorporation of whey protein concentrate and enzymatic treatment of transglutaminase. J. Food Sci. Technol. (Iran), 14(67), 285-298. [In Persian]
[45] Rostamabadi, H., Jooyandeh, H., & Hojjati, M. (2017). Optimization of physicochemical, sensorial and color properties of ultrafiltrated low-fat Iranian white cheese containing fat replacers by Response Surface Methodology. J. Food Sci. Technol. (Iran), 14(63), 91-106. [In Persian]
[46] Hebishi, E., Nagarajah, J., Thompson, L., Shennan, S., Best, L., Ajayi, O. M. et al. (2022). Impact of microbial transglutaminase and cooking time on functional properties of Mozzarella cheese analogues. Int. J. Dairy Technol., 75(1), 201-213.
[47] Ababaf, Kh., Jooyandeh, H., & Nasehi, B. (2018). Application of transglutaminase enzyme in production of synbiotic soy yogurt and its effect on the physicochemical, textural, sensorial and microbial properties of product. M.Sc. Thesis, Agriculture Sciences and Natural Resources University of Khuzestan, Mollasani, Iran.